Concerted European action on Sustainable Applications of REFractories

HORIZON.1.2HORIZON-TMA-MSCA-DN-IDID: 101072625
EC Contribution
€41,039
Consortium Size
25 orgs
Summary

Refractory materials are key enablers for high temperature industries such as Iron & Steelmaking (I&S). Refractories are sophisticated materials designed and optimized to sustain severe operation conditions inducing complex combinations of thermo-mechano-chemical damage mechanisms. Nevertheless, refractory material consumption has been reduced over the last 50 years from more than 35 kg of refractories per ton of steel to about 10 kg/t in the European steel industry, while keeping safety of the utmost importance.The movement of the I&S industry towards Net-Zero emissions and digitalized processes through disruptive, breakthrough technologies will be achieved through the use of Hydrogen. The biggest challenge for the refractory industry is to continue to meet the performance expectations while, at the same time, moving to a more sustainable production direction.The complexity and urgency of these technology changes, highlighted by the European Green Deal, requires a Concerted European Action on Sustainable Applications of REFractories (CESAREF). A consorted and coordinated European network with steel, refractory, raw material producers and key academic poles will tackle the following key topics: •Efficient use of raw materials and recycling, •Microstructure design for increased sustainability,•Anticipation of hydrogen steelmaking,•Energy efficiency and durability.While creating new developments in the I&S and refractory industries, the network will train highly skilled doctoral candidates capable of communicating and disseminating their acquired knowledge. CESAREF will create a core team across the European refractory value chain, accelerating the drive towards the European refractory industries push towards sustainable materials and processes, as well as Net-Zero emission Steel production. This will help to create and secure sustainable employment in the European refractory and I&S industries.

Consortium (25)

Project Results (53)

Source: CORDIS, the EU research results database.

Publications (41)
New approach of recycling vanadium‐bearing slags as a binder in high‐alumina refractory castables application
International Journal of Ceramic Engineering & Science· 2025DOI
Mathilda Derensy, Thomas Zanin, Jan‐Felix Bleck, Thorsten Tonnesen, Jesus Gonzalez‐Julian
Optimizing the Steel Ladle Thermal Management: Toward a Sustainable and Cost‐Effective Ladle Fleet Logistics
steel research international· 2025DOI
Victor Ruela, Paul van Beurden, Bruno Luchini, Rene Hofmann, Felix Birkelbach
Application of deep neural networks for anomaly detection and prediction of clogging events in continuous casting systems in steelmaking
Journées Réfractaires - GFC, Limoges· 2024DOI
Gope, A. kumar ., Boulle, A., Picicco, M., Birkelbach, F., Romero Baivier, S., & HUGER, M.
China's Refractories
China's Refractories· 2024DOI
HUGER, Marc; DERRICK, Glyn; MOUIYA, Mossaab; SALERNO, Andrea; BOATENG, Kwasi Addo; RANGANATHAN, Hrikeshava; GOPE, Amit Kumar
Coupled numerical simulation and post-mortem analysis to evaluate tundish lining refractories lifetime
International Colloquium on Refractories· 2024DOI
SALERNO, Andrea; HUGER, Marc; TESSIER-DOYEN, Nicolas; THUNE, Elsa; ROMERO-BAIVIER, Severine; PICICCO, Martiniano; XING, Cheng; REBOUILLAT, Lionel
Discrete element modeling deepens understanding of microcracking phenomena in refractory materials
American Ceramic Society, Bulletin, Emerging ceramic and glass technology· 2024DOI
Harikeshava Ranganathan, Damien André, Marc Huger, Ratana Soth, and Christoph Wöhrmeyer
Discrete element modeling of thermal expansion anisotropy damage in refractory ceramics.
CSMA· 2024DOI
RANGANATHAN, H., HUGER, M., André, D., Wohrmeyer, C., & SOTH, R.
Enhancing data quality for robust life cycle assessment in refractory industry: strategies and implications
· 2024DOI
BADIOLI, Sarah; CHAMPION, Thibault; DARGAUD, Marielle; LEONARD, Anglique
Enhancing steel ladle thermal management: Implementing model order reduction approach for temperature monitoring.
International Colloquium on Refractories - ICR 2024· 2024DOI
Azizi, F., Gennesson, M., Wagner, D., Birkelbach, F., & Hofmann, R.
ESA REF ESA European Industrial Doctoral Network Discrete - element modeling of aluminum titanate microstructure
IREFCON 2024· 2024DOI
RANGANATHAN, H., HUGER, M., Andr, D., WHRMEYER, C., & SOTH, R.
Microstructural changes in high alumina refractory due to hydrogen exposure
· 2024
Cristian Bohorquez Moreno
Novel tool to perform thermomechanical characterization on refractory microstructure design using Discrete Element Method (DEM)
CIMTEC 2024· 2024DOI
RANGANATHAN, H., ANDRE, D., Mouiya, M., HUGER, M., SOTH, R., & WÖHRMEYER, C.
The alternative refractory magnesia sources in the context of decarbonization.
International symposium on refractories· 2024DOI
MENEZES CUNHA, J. V., PIRARD, E., & DRNEK, T.
A Global Solution Approach to the Energy-Efficient Ladle Dispatching Problem With Refractory Temperature Control
IEEE Access· 2023DOI
Ruela, Victor; Van Beurden, Paul; Sinnema, Sido; Hofmann, Rene; Birkelbach, Felix
Advanced Analytics Applied to Improve the Energy Efficiency of Steel Ladle Logistics
· 2023DOI
RUELA, Victor; van BEURDEN, Paul; SINNEMA, Sido; HOFMANN, Rene; BIRKELBACH, Felix
Discrete Element Method (DEM) to support microstructure design of refractories
· 2023DOI
RANGANATHAN, Harikeshava; SOTH, Ratana; WÖHRMEYER, Christoph; ANDRE, Damien; HUGER, Marc
Effects of Grain Size and Shape of alumina aggregates on the Sinterability and Thermal Shock Resistance of Refractory Materials
· 2023DOI
BOATENG Kwasi; AUVRAY Jean-Michel; WÖHRMEYER Christoph; THUNE Elsa; TESSIER-DOYEN Nicolas; HUGER Marc
EU Green Deal steelmaking challenges: recycling, reuse, hydrogen, & artificial intelligence
· 2023DOI
SALERNO, Andrea; ROMERO-BAIVIER, Severine; PICICCO, Martiniano; REBOUILLAT, Lionel; HUGER, Marc; TESSIER-DOYEN, Nicolas; THUNE, Elsa
Hydrogen-resistant refractories for direct reduced iron production
· 2023DOI
Ribeiro Gomes, Milena; Ducastel, Antoine; Konrad, Lukas; Jannsen, Taco; Ospino, Erick Estrada
Insights on numerical models to predict potential recyclability of spent refractories from steel making industry
· 2023DOI
SALERNO, Andrea; PICICCO, Martiniano; THUNE, Elsa; TESSIER-DOYEN, Nicolas; ROMERO-BAIVIER, Severine; REBOUILLAT, Lionel; HUGER, Marc
Investigation of relationships between microstructure and thermomechanical properties of refractory material using the Discrete element method (DEM)
· 2023DOI
RANGANATHAN, Harikeshava; SOTH, Ratana; WÖHRMEYER, Christoph; ANDRE, Damien; HUGER, Marc
Life Cycle Assessment (LCA) and eco design: towards optimized refractory materials for a green steelmaking process
· 2023DOI
BADIOLI, Sarah; CHAMPION, Thibault; ROUMIGUIER, Léna; DARGAUD, Marielle; LEONARD, Angélique
Microstructure Design of a More Sustainable Alumina-Spinel Refractory Castable
· 2023DOI
BOATENG, Kwasi; AUVRAY, Jean-Michel; WÖHRMEYER, Christoph; THUNE, Elsa; TESSIER-DOYEN, Nicolas; HUGER, Marc
Overview on LCA: Challenges and Opportunities for the Refractory Industry
· 2023DOI
MENEZES CUNHA, João V.; PIRARD, Eric; DRNEK, Thomas
Performance prediction and assessment of reusability and recycling of refractory materials using the NDT sensoring approach and Machine Learning
· 2023DOI
GOPE, Amit Kumar; BOULLE, Alexandre; RICHAUD, Johan; BIRKELBACH, Felix; REBOUILLAT, Lionel; ROMERO-BAIVIER, Severine; HUGER, Marc
Prediction of performance and assessment of reusability and recycling of refractory materials using non-destructive online evaluation and machine learning algorithms
· 2023DOI
GOPE, Amit Kumar; BOULLE, Alexandre; RICHAUD, Johan; BIRKELBACH, Felix; REBOUILLAT, Lionel; ROMERO BAIVIER, Severine; HUGER, Marc
Prospective LCA on the Design of New Refractories for a Greener Steelmaking Process
· 2023DOI
BADIOLI, Sarah; CHAMPION, Thibault; ROUMIGUIER, Léna; DARGAUD, Marielle; LEONARD, Angélique
Reuse and recyclability of refractories from steel industry
· 2023DOI
SALERNO, Andrea; PICICCO, Martiniano; THUNE, Elsa; TESSIER-DOYEN, Nicolas; ROMERO-BAIVIER, Severine; REBOUILLAT, Lionel; HUGER, Marc
Revisiting Abiotic Depletion Potential (ADP) to assess the risk of depletion of Magnesium
· 2023DOI
MENEZES CUNHA, João V.; PIRARD, Eric; DRNEK, Thomas
The choice of magnesia-carbon refractories for steel ladle lining: a life cycle perspective
· 2023DOI
JUBAYED, MD; SIEBRING, Rinus; LEONARD, Angélique
The Choice of Refractories for Steel Ladle Lining: a Life Cycle Perspective
· 2023DOI
JUBAYED, MD; SIEBRING, Rinus; LEONARD, Angélique
Use of metallurgical residues as potential raw materials for high performance refractory castables
· 2023DOI
Derensy, M., Tonnesen, T., & Gonzalez-Julian, J.
Use of metallurgical residues as potential raw materials for high performance refractory castables
· 2023DOI
DERENSY, Mathilda; TONNESEN, Thorsten; SHIN, Jong-Won; GONZALEZ-JULIAN, Jesus
Use of Metallurgical Residues as potential Raw materials for High Performance Refractory Castables
· 2023DOI
DERENSY, Mathilda; TONNESEN, Thorsten; SHIN, Jong-Won; GONZALEZ-JULIAN, Jesus
A heuristic for fitting piecewise-linear models of bivariate functions with simplices and its application to an industrial use case
Ruela, Victor; van Beurden, Paul; Hofmann, Rene; Birkelbach, Felix
Application of deep neural networks for anomaly detection and prediction of clogging events in continuous casting systems in steelmaking
Gope, Amit kumar; Boulle, Alexandre; Picicco, Martiniano; Birkelbach, Felix; Romero Baivier, Severine; HUGER, Marc
Discrete-element modeling of aluminum titanate microstructure
RANGANATHAN, Harikeshava; André, Damien; Mouiya, Mossaab; HUGER, Marc; SOTH, Ratana; WÖHRMEYER, Christoph
Hydrogène en sidérurgie: État de l'art, exigences et défis pour les matériaux réfractaires
Ribeiro Gomes, Milena Amábilis
Influence of processing on the microstructure of aerospace ceramics by imaging
Campos de Oliveira, Paula; Zhang, Wen; Markötter, Henning; Remacha, Clément; Bruno, Giovanni
Microstructure Design of a More Sustainable Alumina-Spinel Refractory Castable
BOATENG, Kwasi; AUVRAY, Jean-Michel; WÖHRMEYER, Christoph; THUNE, Elsa; TESSIER-DOYEN, Nicolas; HUGER, Marc
State of the Art, Challenges and Future Development of Environmental Assessments of Magnesia Supply Chain
BADIOLI, Sarah; CHAMPION, Thibault; DARGAUD, Marielle; Leonard, Angelique
Deliverables (11)
Other Results (1)
Periodic Reporting for period 1 - CESAREF (Concerted European action on Sustainable Applications of REFractories)